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You are here: BAILII >> Databases >> England and Wales Court of Appeal (Civil Division) Decisions >> Vernacare Ltd v Moulded Fibre Products Ltd [2023] EWCA Civ 841 (18 July 2023) URL: http://www.bailii.org/ew/cases/EWCA/Civ/2023/841.html Cite as: [2023] EWCA Civ 841 |
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ON APPEAL FROM THE HIGH COURT OF JUSTICE, BUSINESS AND PROPERTY COURTS OF ENGLAND AND WALES, INTELLECTUAL PROPERTY LIST (ChD),
INTELLECTUAL PROPERTY ENTERPRISE COURT
Mr Nicholas Caddick KC sitting as a Deputy High Court Judge
Strand, London, WC2A 2LL |
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B e f o r e :
LORD JUSTICE ARNOLD
and
SIR CHRISTOPHER FLOYD
____________________
VERNACARE LIMITED |
Claimant/ Respondent |
|
- and - |
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MOULDED FIBRE PRODUCTS LIMITED |
Defendant/Appellant |
____________________
Michael Hicks and Jamie Muir Wood (instructed by W P Thompson) for the Respondents
Hearing date: 20 June 2023
____________________
Crown Copyright ©
Sir Christopher Floyd:
Introduction
Technical background
The skilled person
"a. is a designer of single-use, maceratable, paper pulp products;
b. understands how such products would be stored, used and disposed of in, for example, hospitals;
c. has an understanding of the moulding techniques needed to achieve particular shapes;
d. does not have a particularly broad chemistry background or knowledge, but has a working knowledge of the ingredients typically used in the pulp formulations used to make moulded paper pulp products (including the sizing agents, binding agents and biocides that were in use in the moulded paper pulp sector);
e. would be interested in the wider world of paper pulp products but would, in general, be unlikely to question the status quo with regard to matters of pulp composition used in the moulded paper pulp sector; and
f. would, if a technical issue arose regarding, in particular, pulp formulation, seek specialist advice."
Common general knowledge
(a) at [93]: "that moulded paper pulp could be (and was being) used to make a broad range of products, including food containers, cup holders, egg boxes, packaging for products, seed trays, plant pots and a variety of single use medical items such as those offered by Vernacare and its competitor, Cullen. Such medical use items included disposable, one use, urine bottles, bed pans and general purpose bowls (sometimes called vomit bowls). However, it was also known that such products were not detergent resistant and that there was no detergent resistant moulded paper pulp washbowl."
(b) at [94] that "there was no evidence as at 2006 of any product being made from moulded paper pulp whose composition included a fluorocarbon."
(c) at [95]: that "whilst it was known in the wider paper/paperboard industry that adding a fluorocarbon to a pulp mix would make the paper/paperboard more resistant to oil, water and grease, this would not have been part of the common general knowledge of the skilled person within the moulded paper pulp sector."
(d) at [96] that "even if the skilled person in the moulded paper pulp sector had been aware of the use of fluorocarbon in the wider paper/paper board industry … that skilled person would not have known that such use of a fluorocarbon would also or was likely to provide detergent resistance."
The 947 patent
"It is known to form disposable urine bottles, bed pans and the like from paper pulp which, after use, can be placed in a macerator to reduce the particles to a size where they can be discharged into the normal sewer system. It would also be desirable to form other articles, notably wash basins, from paper pulp so that they too are disposable. However, whilst the moulding of wash bowls and the like presents few technical problems, it has been found that the presence of soap or detergent in the water carried by the wash bowl renders the moulded paper pulp article very absorbent, with the consequence that the article disintegrates very quickly, thereby rendering it unusable.
Therefore, for receptacles which are likely to come into contact with soap or detergent, it is not possible to form them from disposable paper pulp and instead reusable receptacles, usually formed from plastics, are used. These require thorough cleansing after each use, but even with very thorough cleaning, the risk of cross-contamination and cross-infection between patients remains.
It is an object of the present invention to provide a paper pulp formulation which can be made into moulded paper pulp articles which will allow the article to retain its shape and rigidity."
"It has been found that an amount from 10ml to 200ml of the detergent resistant binding agent per Kg of dry base material is effective to provide the desired properties of resistance to soap and detergent. An amount of 10 to 100ml of detergent resistant binding agent per Kg of dry base material is preferred, more preferably 30-40 ml."
The claims
"An article manufactured from:
a mouldable paper pulp composition comprising an aqueous suspension
of:
(a) a base material comprising paper particles; and
(b) a detergent resistant binding agent for the paper particles, in an intimate and substantially homogenous mix;
wherein the article is an open-topped washbowl;
wherein the detergent resistant binding agent comprises a fluorocarbon;
and wherein the composition further comprises a biocide."
"the detergent resistant binding agent is present in the mouldable paper pulp composition is an amount from 10ml to 200ml per Kg dry weight of base material."
The disclosure of Shimooka
"Conventionally, disposable food containers are used as single-use tableware at picnics and parties, etc. Most of these simple food containers are made of Styrofoam or various synthetic resin films. However, such Styrofoam and various synthetic resin films cannot be recycled and are disposed of as rubbish after use, causing such problems as toxic gases to be generated during incineration and damage to incinerators due to high-temperature combustion."
"Therefore, if a manufacturing method using sheet-forming rather than pressing is adopted, it is possible to manufacture a product having a partition inside or a product having a deep bottom, and the degree of freedom in shape can be expanded. However, in a paper container made simply by sheet-forming, as food, etc. comes into direct contact with the container, if water or oil contained in this adheres to the container, there is a problem such that the container absorbs the water or oil, and softens or loses its shape. Namely, instead of having a degree of freedom in shape, a food container made by sheet-forming has the intrinsic property of being vulnerable to water and oil."
"[Constitution of the Invention]
[Means of Achieving the Purpose] Namely, the making of the simple food container according to the first invention of the present application is characterised by being a container formed by feed solution the main raw material of which is pulp being formed into sheets, and by a fluororesin being added to this container".
"First, when a fluororesin is added to the sheet-formed container, as the surface of the sheet-formed container has excellent water and oil repellence, it can hold foods containing water and oil, unless it is used for a long time it will not lose its shape. And no water or oil will seep through, making it ideal as a short-time container for picnics and parties…. Further, as the container is manufactured by sheet-forming, it is possible to have a wide variety of shapes, such as having a partition in the container."
The judgment of Mr Caddick KC
"the skilled person would be well able to distinguish between an article that "is an open topped washbowl" as required by claim 1 and another article, for example a plant-pot or an egg box, that is not an open topped washbowl but that is merely capable of serving the same function (i.e. of containing a volume of water and of being dipped into in order to carry out a wash). The latter would not in any normal sense be referred to as a washbowl."
"As a starting point, the skilled person would have read Shimooka with interest and would have seen that it disclosed the use of a fluorocarbon to provide oil and water resistance in a food container. I do not think that the skilled person would have been put off by the confusion as to whether Shimooka was talking about a food container made by sheet forming rather than by moulding. Nevertheless, it seems to me that the skilled person in the moulded paper pulp sector had no particular need to think more about oil or water resistance and, given that person's common general knowledge, no reason to think that the use of a fluorocarbon to make a food container resistant to water or oil may be relevant to the issue of making a detergent resistant washbowl from moulded paper pulp. There was, in effect, nothing in Shimooka that would have led the skilled person in the moulded paper pulp sector to try adding fluorocarbon to the pulp mix as a means to address that issue, let alone to the conclusion that to take such a step was obvious. Such a step would require the skilled person to take what to him or her would have been an inventive step. It seems to me that having read Shimooka with interest the skilled person (being uninventive) was likely to conclude (in the words of HHJ Birss QC in the EPP Proceedings at [41]) that "I have read it with interest, but I am not interested".
"In closing, MFP's case was that because the effects of adding fluorocarbon would depend on the fluorocarbon content of the liquid additive, which was not specified in the claim, the claimed range was arbitrary and obvious on the basis discussed in T939/92 AgrEvo/Triazoles [1996] EPOR 171. However, as MFP's pleaded case is simply one of obviousness over Shimooka …, I do not think that this is an argument open to MFP. So far as I can discern, there is nothing in Shimooka … to render claim 9 obvious."
The grounds of appeal
Ground 1: The judge failed to articulate a construction of the term "washbowl".
Ground 2: The judge wrongly formulated the inventive concept of claim 1.
Ground 3: The judge wrongly found claim 9 to be independently inventive.
Ground 1
Ground 2
"If the plea of obviousness is to succeed, the court has to be satisfied that it would have appeared to the hypothetical technician, skilled in the art, but lacking in inventive capacity, worthwhile to coat the helix of a self pulling corkscrew with a friction-reducing material for purpose (a) or purpose (b) or both of them."
Conclusion on ground 2
"Moulded pulp wash bowls were also known to be used but to a very limited extent. The only moulded pulp wash bowl of which I was aware was the 'LA Wash Bowl', an early non-detergent resistant bowl sold by Vernacare. These were used on some wards but quickly got soggy, especially when soap was added. The LA Wash Bowls were also small, ~ size of a cereal bowl so had limited use other than for a hands and face, limiting their usefulness when bed bathing patients."
Ground 3
"The effects of adding fluorocarbon in an amount from 10ml to 200ml per Kg of dry pulp (claim 9) would depend on the fluorocarbon content of the liquid additive. This is not specified, hence the claimed range is arbitrary and thus obvious (see T 939/92 AgrEvo/Triazoles [1996] EPOR 171). It is also obvious on conventional grounds (see Hirn 2, §2.7 unchallenged)."
"The dosages stated in … [claim 9] … would be obvious to try to any Skilled Person."
Conclusion
Lord Justice Arnold:
Lady Justice King: