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You are here: BAILII >> Databases >> England and Wales High Court (Patents Court) Decisions >> Baxter Healthcare Corporation & Anor v Abbott Laboratories & Anor [2007] EWHC 348 (Pat) (02 March 2007) URL: http://www.bailii.org/ew/cases/EWHC/Patents/2007/348.html Cite as: [2007] EWHC 348 (Pat) |
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CHANCERY DIVISION
PATENTS COURT
Strand, London, WC2A 2LL |
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B e f o r e :
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BAXTER HEALTHCARE CORPORATION BAXTER HEALTHCARE LIMITED |
Claimants |
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- and - |
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ABBOTT LABORATORIES CENTRAL GLASS COMPANY LIMITED |
Defendants |
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Simon Thorley QC and Justin Turner (instructed by Freshfields Bruckhaus Deringer) for the Defendants
Hearing dates: 14-15, 17, 20-22, 28-29 November 2006
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Crown Copyright ©
Mr Justice Pumfrey :
Introduction
Background
The Patent
"Although fluoroethers are excellent anaesthetic agents, it has been discovered that some fluoroethers experience stability problems. More specifically, it has been determined that certain fluoroethers, in the presence of one or more Lewis acids, degrade into several products including potentially toxic chemicals such as hydrofluoric acid. Hydrofluoric acid is toxic by ingestion and inhalation and is highly corrosive to skin and mucous membranes. Thereupon, the degradation of fluoroethers to chemicals such as hydrofluoric acid is of great concern to the medical community."
"[0004] Degradation of fluoroethers has been found to occur in glass containers. The degradation of fluoroethers in glass containers is believed to be activated by trace amounts of Lewis acids present in the container. The source of the Lewis acids can be aluminium oxides, which are a natural component of glass. When the glass wall becomes altered or etched in some manner, the aluminium oxide become exposed and come into contact with the contents of the container. The Lewis acids then attack the fluoroether and degrade it.
[0005] For example, when the fluoroether sevoflurane is contacted with one or more Lewis acids in a glass container under anhydrous conditions, the Lewis acid initiates the degradation of sevoflurane to hydrofluoric acid and several degradation products. The degradation products of sevoflurane are hexafluoroisopropyl alcohol, methyleneglycol bishexafluoroisopropyl ether, dimethyleneglycol bishexafluoroisopropyl ether and methyleneglycol fluoromethyl hexafluoroisopropyl ether. The hydrofluoric acid proceeds to further attack the glass surface and expose more of the Lewis acid on the glass surface. This results in further degradation of sevoflurane."
"[0008] The present invention involves a stable anaesthetic composition that contains a fluoroether compound having an alpha fluoroether moiety having added thereto an effective stabilizing amount of Lewis acid inhibitor. The fluoroether compound is sevoflurane and the Lewis acid inhibitor is water. No soda lime is present in the composition. The composition can be prepared by adding the Lewis acid inhibitor to the fluoroether compound, by adding the fluoroether to the Lewis acid inhibitor, or by washing a container with the Lewis acid inhibitor and then adding the fluoroether compound.
[0009] The present invention also involves a method for stabilizing a fluoroether compound having an alpha fluoroether moiety. The method involves adding an effective stabilizing amount of a Lewis acid inhibitor to the fluoroether compound to prevent the degradation of the fluoroether compound by a Lewis acid. The fluoroether compound is sevoflurane and the preferred Lewis acid inhibitor is water."
"An anaesthetic composition comprising:
a quantity of sevoflurane; and
a quantity of water providing a concentration of water in said anaesthetic composition of between 0.015% w/w and a saturation level of water in said quantity of sevoflurane, wherein no soda lime is present in the composition."
"A method of preventing degradation by Lewis acid of a quantity of sevoflurane, the method comprising the steps of:
providing a quantity of sevoflurane;
providing a Lewis acid inhibitor in an amount sufficient to prevent degradation of said quantity of sevoflurane by a Lewis acid; and
combining said quantity of sevoflurane and said Lewis acid inhibitor."
Claim 3 claims a class of Lewis acid inhibitors, one of which is water. Claim 4 is a specific claim to the method according to Claim 2 in which the Lewis acid inhibitor is water, and Claim 5 claims a range of concentrations of water in a method according to Claim 4 from about 0.0150% w/w to about 0.1400% w/w in the resulting formulation.
"The method of the present invention uses an effective stabilizing amount of a Lewis acid inhibitor. It is believed that the effective stabilizing amount of Lewis acid inhibitor that can be used in the composition is about 0.0150% w/w (water equivalent) to about the saturation level of the Lewis acid inhibitor in the fluoroether compound. As used herein, the term "saturation level" means the maximum solubility level of the Lewis acid inhibitor in the fluoroether compound. It will be appreciated that the saturation level may be temperature dependent. The saturation level also will depend on the particular fluoroether compound and the particular Lewis acid inhibitor being used in the composition. For example, when the fluoroether compound is sevoflurane and the Lewis acid inhibitor is water, the amount of water employed to stabilize the composition is believed to be from about 0.0150% w/w to about 0.14% w/w (saturation level). It should be noted, however, that once the composition is exposed to Lewis acids, the amount of Lewis acid inhibitor in the composition may decrease as the Lewis acid inhibitor reacts with the Lewis acid to prevent the unwanted degradative reaction of the Lewis acid inhibitor with the composition."
"The anaesthetic composition of the present invention contains an anhydrous fluoroether compound. The term "anhydrous" as used herein means that the fluoroether compound contains less than about 50 ppm of water. [i.e. 0.0050% w/w] "
After briefly explaining the mechanism whereby the Lewis acid inhibitor forms a covalent bond with the acid and so prevents its reacting with the alpha fluoroether moiety of the fluoroether and causing degradation, the specification suggests various manners in which the composition can be prepared. The list, in [0029], includes suggestions to either wash or rinse the container with Lewis acid inhibitor and then fill it with the fluoroether compound. A partial drying step after washing or rinsing is said to be optional, and sealing is said to follow upon the addition of the fluoroether. Alternatively ([0030]) the Lewis acid inhibitor is added to a dried container prior to filling with the fluoroether compound, or the Lewis acid inhibitor is added directly to the container already containing the fluoroether compound. The third possibility ([0031]) is to fill the container with the fluoroether compound under "humid conditions", allowing the filled compound to stand in a humidity chamber for a sufficient amount of time to allow the water to accumulate in the container. Finally, [0032] observes that the Lewis acid inhibitor can be added to the composition at any appropriate point in the manufacturing process, e.g. at the final manufacturing step before filling into shipping containers, e.g. a 500-litre shipping container. It is suggested that appropriate quantities of the composition can be dispensed from such a container and packaged in containers of more suitable size for use, and it is also suggested that small quantities of composition containing appropriate amounts of Lewis acid inhibitor can be used to wash or rinse containers.
The Skilled Person
The Expert Witnesses
The Declaration of Non-infringement
"Given the theoretical grounds for expecting the liner to have Lewis acid inhibition properties, and given the inhibition that is shown with the 10 mg sample in the hypothetical data in Annex E, the evidential burden certainly lies with Baxter to show that the liner is not acting as an inhibitor across the PPD."
"2. the product in its containers will degrade after 24 hours at 55 degrees Centigrade (as indicated by total impurity levels measured by gas chromatography of greater than 300ppm and pH values less than 4.0) when challenged with the amounts and type of Lewis acid set out in [Annex C];
5. the product in its containers will degrade substantially as shown in the attached graph of total impurities against time (Annex E) at 55 degrees Centigrade (as indicated by total impurity levels measured by gas chromatography of greater than 300ppm) when challenged with 10, 25 and 50 mg of the type of Lewis acid set out in the attached Pharmaceutical Development Report [DX 322], Study A,
6. the same product in the same containers held under the same conditions as set out in 5 above but without such added Lewis acid will remain below 300 ppm total impurities over the same period."
"It is common ground that degradation can never be prevented absolutely."
Degradation
"It will be appreciated that 20 ppm Water is equivalent to 0.0022% w/w Water. The samples were placed at 60° C and analyzed by gas chromatography after 22 hours. Figure 1 shows that in the presence of the same amount of aluminium oxide (50 mg) that the degradation of sevoflurane decreases with increasing amounts of water (Row A from Table 1). A similar trend was observed for 20 mg and 10 mg of aluminium oxide (Rows B and C)"
"The amounts of degradants P2 (dimethyleneglycol bishexafluoroisopropyl ether) and S1 (methyleneglycol fluoromethyl hexafluoroisopropyl ether) were much less than those in Control Group 1 (20 ppm water). The HFIP concentration in the Study Sevo Group, however, was quite high and suggests that the glass surfaces were still somewhat active."
"Combining said quantity of sevoflurane and said Lewis acid inhibitor"
"Concept: PET as a packaging material may inherently provide neutralisation/adsorption of dissolved acids (particularly Lewis acids) which are responsible for the decomposition of anhydrous sevoflurane.
PET is a polyester material which contains RCO2R linkages. These carboxylate linkages display carbonyl and ester oxygen atoms with available lone pairs of electrons on their surface. Because these oxygen lone are more electron-rich than the oxygen and fluorine atoms present in the sevoflurane molecule, they may preferentially form complexes with any soluble Lewis acid present in liquid sevoflurane which contacts the PET material, thus reducing or eliminating decomposition of the sevoflurane induced by the Lewis acid.
This concept is potentially extensible to any other polymer which displays electron-rich, lone-pair displaying functional groups on its surface, either as part of the backbone of the polymer, as pendent groups on the polymer, or in the form of an additive (either a copolymer additive or non-covalent additive to the polymer matrix)."
The test that is suggested is to contaminate anhydrous sevoflurane with soluble Lewis acids such as aluminium chloride, zinc chloride, hydrogen fluoride and the like, then packaging the contaminated material in PET containers and glass containers as control. The concept here is clearly the use of PET as a (dissolved) Lewis acid inhibitor.
Non-Infringement
Validity
Kawai Novelty and Obviousness
"A method of purifying fluoromethyl 1,1,1,3,3,3-hexafluorisopropyl ether by distilling the crude ether in the presence of a compound selected from among hydroxides, hydrogenphosphates, phosphates, hydrogencarbonates, borates and sulfites of alkali metals, alkali metal acetates and phthalates, and boric acid. According to this method, a highly pure fluoromethyl 1,1,1,3,3,3-hexafluorisopropyl ether to be used as a medicine, especially as an inhalation anaesthetic, can be produced by effectively inhibiting the decomposition of the ether in the distillation step."
The distillation described in Example 2 is shown in Table 2 to be entirely free of compound A and to yield very pure sevoflurane, the main distillate having a purity of at least 99.9% and a yield of about 70%. At the end of the description, the following passage occurs under the heading "Industrial Applicability":
"According to the method of the present invention, it is possible to effectively suppress the decomposition, at the time of distillation, of [sevoflurane] that is used as a pharmaceutical and particularly as an inhalation anaesthetic and thus to obtain [sevoflurane] of high purity."
"Hitherto, [sevoflurane] has been widely used as a safe inhalation anaesthetic.
This [sevoflurane] can be obtained, for example, by reacting together fluoromethyl-1,1,1,3,3,3-hexafluoroisopropyl alcohol, formaldehyde, and hydrogen fluoride. The thus produced crude [sevoflurane] contains various by-products. A means is selected to remove these by-products by passing the reaction product through usual treatment steps, that is, steps such as washing with acid, washing with alkali, washing with water, distillation and the like.
However, in the distillation step of this [sevoflurane], it was found that crude [sevoflurane] decomposes or disproportionates and thus can not be distilled and that impurities thus increase. In other words, it was found that defluorohydrogenation of [sevoflurane] occurs during distillation and that [compound A] is gradually formed as a new impurity. This [compound A] which is a decomposition product of [sevoflurane] is a volatile analogous compound of [sevoflurane], and can not be separated because their boiling points are nearly the same. It is needless to say that the contamination of the product thereby is extremely unfavourable in use as an inhalation anaesthetic, and thus an immediate solution has been desired."
Kawai and Obviousness
Prior Use Maruishi's Bottles of Sevoflurane
The Information Disclosure Statement
Insufficiency
"The Patent provides no or no sufficient disclosure of what amount of Lewis acid inhibitor is sufficient in any given case to prevent degradation of any given quantity of sevoflurane. In particular the Patent does not address the amount of such inhibitor to be added for different types of Lewis acid, for different types of container for the product, for different amounts of the product, for different amounts of Lewis acid, for different methods of producing and storing the product or otherwise or how such amounts of such Lewis acid may be determined without undue research, inquiry or experimentation."
"Well, as I said yesterday, there are other experiments that you can do. You can actually set about establishing what is the minimum amount of Lewis acid you have to worry about. That is not something which is described in that paragraph. But, as I said before, there will be let us take rust as an example. You can subject your sevoflurane to varying amounts of rust with an appropriate control group as you see fit. You will establish that for some amount of Lewis acid, there will be a level of degradation, but not a level that you will have to concern yourself with, which, for me, would be, as according to the Patent that you have to be sure, below 669 ppm degradants. So you will establish that, for example, maybe 0.1 mg of rust you do not need to worry about, but, say, 5 mg you do need to worry yourself with. You can then do experiments with the 5 mg with varying amounts of water to establish what is the appropriate level of water you need to guard against that level of degradation."
Added Matter
"The present invention involves a stable anaesthetic composition that contains a fluoroether compound having an alpha fluoroether moiety having added thereto an effective stabilizing amount of a Lewis acid inhibitor. The fluoroether compound is sevoflurane and the Lewis acid inhibitor is water. No soda lime is present in the composition. The composition can be prepared by adding the Lewis acid inhibitor to the fluoroether compound, by adding the fluoroether compound to the Lewis acid inhibitor, or by washing a container with the Lewis acid inhibitor and then adding the fluoroether compound."
Other Grounds
Conclusion