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You are here: BAILII >> Databases >> England and Wales Court of Appeal (Civil Division) Decisions >> Fiberweb Geosynthetics Ltd v Geofabrics Ltd (Rev 1) [2021] EWCA Civ 854 (11 June 2021) URL: http://www.bailii.org/ew/cases/EWCA/Civ/2021/854.html Cite as: [2021] EWCA Civ 854 |
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ON APPEAL FROM
David Stone sitting as a Deputy High Court Judge
Strand, London, WC2A 2LL |
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B e f o r e :
LORD JUSTICE ARNOLD
and
SIR NICHOLAS PATTEN
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FIBERWEB GEOSYNTHETICS LIMITED |
Appellant |
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- and - |
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GEOFABRICS LIMITED |
Respondent |
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Michael Hicks (instructed by Womble Bond Dickinson (UK) LLP) for the Respondent
Hearing date : 27 May 2021
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Crown Copyright ©
Lord Justice Arnold:
Introduction
Technical background
"5. When constructing a railway track, a foundation, called a trackbed, is built, on to which the railway track is laid. Typically, the trackbed comprises a 300mm to 500mm deep layer of ballast, made of graded, crushed rock aggregate. The ballast is laid onto the soil (called the subgrade). By way of example, Figure 1 of the Patent is shown here, with the rails (16 and 18) placed on the ballast (20) which is in turn placed on the subgrade (22):
6. The nature of the subgrade will depend on the local geography. Approximately 10% of the United Kingdom's rail network is laid on a subgrade with a high clay and silt content, such as London Clay or Oxford Clay. Clay subgrades can vary in moisture content when very dry, they can take on the strength of a house brick, but when very wet, they can become a slurry. The pores of the clay can contain water, which can remain in the subgrade even for decades. When it rains, water passes down through the ballast until it reaches the subgrade, and this can, over time, cause a liquid slurry to form on the upper surface of the subgrade.
7. When a train passes over a track which has been laid over clay subgrade, a short-lived heavy load is transmitted downwards via the ballast to the subgrade. A train has many wheels: therefore a rapidly repeating heavy load is applied. This will tend to cause the pore water to be squeezed out of the clay. This can lead to pumping erosion: as the pore water is forced out of the subgrade, it carries with it fine particles of clay and silt. Over time, the removal of the clay and silt particles causes erosion to the trackbed, and settling of the track. By way of example, Figure 5 from the Patent is shown here and shows a vertical cross-section through a typical railway track with the cross-section running lengthways down the track. The tracks (116) are placed on sleepers (48), which are placed on ballast (120), which is placed on the subgrade (122). As the train (46) passes over (A), pumping erosion (52) occurs:
8. The end result of pumping erosion is shown in this photograph taken from the evidence of the Defendant's expert in this case, Professor Terry Ingold. The slurry has migrated up through the ballast, such that it is 'daylighting'.
9. The problem of pumping erosion has long been well known. Traditionally, it was addressed using a 100mm to 150mm layer of sand, placed between the subgrade and the ballast. The sand acted as a filter, slowing the passage of water, and trapping the fine clay and silt particles. But sand had known disadvantages, primarily because it was expensive and inconvenient to lay. Finding a replacement was therefore desirable. Thus, instead of sand, various synthetic trackbed liners have been tried. The Patent, alleged infringement (Hydrotex) and prior art in this case all concern such synthetic liners."
The Patent
"The geocomposite disclosed in [Jay] does not adequately address the problems of pumping erosion, because the impermeable nature of the geomembrane is such that water cannot pass upwardly through it. Passage of a train along the support structure tends to 'squeeze' ground water in the subgrade laterally outwards, carrying solids particles and eroding the track structure."
At [0008] the specification says that it is among the objects of the invention to obviate or mitigate the disadvantages of the prior art.
"Reference is made herein to the at least one filtration layer being of a material which is normally impermeable to liquid water, which should be taken to mean that the material is impermeable to liquid water in the absence of the load of a vehicle acting on the trackbed. Accordingly, it will be understood that the pressure applied to the trackbed liner by the vehicle is sufficient to cause the filtration layer to permit passage of liquid water upwardly therethrough. However, the pores of the filtration layer will be dimensioned so as to restrict the passage of solids materials even under the applied pressure of the vehicle. It will therefore be understood that the load of ballast, sleepers and track located on the liner will generally not be sufficient to cause liquid water to pass through the filtration layer; in other words, the pressure exerted upon the trackbed liner by the ballast, sleepers and track is not sufficiently high to cause liquid water to pass through the filtration layer. This offers the advantage that, once the vehicle has passed (and thus the load exerted upon the liner by the vehicle has been removed), any water which has passed upwardly through the filtration layer cannot return back down through the filtration layer. The water instead flows naturally along an upper surface of the filtration layer (laterally and/or longitudinally of the track), and/or is forced out of the trackbed by subsequent applications of pressure from successive wheels of a vehicle, and/or from a separate vehicle passing along the tracks. Furthermore, this offers the advantage that the volume of liquid water, due to natural rainfall, passing down into the subgrade is restricted as it cannot pass down through the filtration layer."
"The upper and/or lower support layers may have a thickness in the range of about 5 mm to about 20 mm. It will be understood that the thickness will vary according to factors included an expected loading on the liner in use, and the required depth and nature of the ballast. Optionally, the upper support layer may be thicker than the lower support layer, to account for the fact that the upper support layer may be in contact with the ballast, whereas the lower support layer may be in contact with less aggressive materials. The upper and lower support layers may be cushioning layers, and may have a high resilience, to protect the at least one filtration layer from being pierced or otherwise damaged by the ballast."
"The at least one filtration layer may be normally impermeable to liquid water, but may become permeable on application of a sufficiently high pressure to a surface of the filtration layer. The at least one filtration layer may become permeable on application of a pressure of at least about 5kN/ m2, may become permeable on application of a pressure of at least about 10kN/m2, may become permeable on application of a pressure of at least about 15kN/m2, and may become permeable on application of a pressure of at least about 20kN/m2. The at least one filtration layer may become permeable on application of a pressure of in the range of about 10kN/m2 to 100 kN/m2, optionally in the range of about 20kN/m2 to about 100 kN/m2. Permeability may depend upon factors including: the material forming the filtration layer/ composite; dimensions of the filtration layer/composite including pore diameters and/or thickness. Thus the filtration layer may be arranged to become permeable at a certain applied pressure (or within a certain applied pressure range) by appropriate selection of materials and/or dimensioning of the layer/composite. However, tests conducted by the inventors have indicated that the filtration layer of suitable liners typically becomes permeable at an applied pressure of around, or just below, 10kN/m2."
"The vapour permeable material may permit the passage of water vapour but restrict the passage of liquid water. In use and under the load of a vehicle passing along the track, the load exerted upon the trackbed may be sufficiently high as to cause the transmission of water vapour through the vapour permeable material. For example, the downwardly directed load of the vehicle may exert a pressure force on the trackbed which may vaporise liquid water present in the trackbed beneath the vapour permeable material, thereby encouraging passage of water vapour upwardly through the material. Following passage of the water vapour through the vapour permeable material, the water vapour may condense, and may condense on an upper surface of the vapour permeable material and/or on or in the upper support layer and/or in trackbed material located above the upper support layer. The vapour permeable material may prevent return passage of the condensed, liquid water back down through the material. This may occur following passage of the vehicle and thus removal of the applied load. The vapour permeable material may be a porous material and may be microporous. Alternatively, the filtration layer may function, in use and under the applied load of a vehicle, in the fashion described above in relation to the first aspect of the present invention."
"As mentioned above, the filtration layer 30 may be normally impermeable to liquid water. However, in use and under load of a vehicle acting on the trackbed 12, in this case a train 34 (Figure 1), the filtration layer 30 permits passage of liquid water upwardly therethrough but restricts the passage of solids materials, so as to restrict pumping erosion of material located beneath the liner 24 (in this case, the clay subgrade 22). In this fashion, the trackbed liner 24 of the present invention addresses the problem of pumping erosion and without requiring a relatively thick layer of sand to be provided between the ballast 20 and the clay subgrade 22. Furthermore, the liner 24 permits passage of water from the clay subgrade 22 into the ballast 20, which occurs during passage of the train 34 along the track 14, providing a dewatering effect. Water flows from the subgrade 22 because the pressure exerted upon the liner 24 (and thus upon the filtration layer 30) as the train passes over each sleeper of the track 14 is sufficiently high to force liquid water upwardly through the pores 32 of the filtration layer 30 and into the ballast 20. However, following passage of the train 34, when the pressure acting on the filtration layer 30 reduces (and is then due only to the load exerted by the trackbed 12 and track 14), the filtration layer 30 once again becomes impermeable to liquid water. In this fashion, the liquid water which has passed upwardly through the filtration layer 30 cannot return back down through the filtration layer to the subgrade 22, and will drain from an upper surface 36 (Figure 4) of the filtration layer 30."
" the inventors believe that water will be primarily or entirely transmitted through the filtration layer 30 in liquid form, the water transmission occurring due to the increased pressure exerted on the filtration layer when the train 34 passes along the track 14, as will now be described. Typical static loading on the filtration layer (due to the ballast 20 and track 14) would be less than 10kN/m2, and may be approximately 2.9kN/m2 for a typical track 14 having a 300mm depth of ballast 20 of density around 1000kg/m2. The peak vertical dynamic stress during the passage of the train 34 would typically be around 10kN/m2 and may be between 10kN/m2 and 100kN/m2, depending on factors including train axle load, ground stiffness and track 14 type. "
Claim 1
"1. A trackbed liner comprising:
[1.1] an upper support layer;
[1.2] a lower support layer; and
[1.3] at least one filtration layer of a material having a plurality of pores
[1.4] and which is normally impermeable to liquid water, that is in the absence of the load of a vehicle acting on the trackbed,
[1.5] the filtration layer located between the upper and lower support layers;
[1.6] in which the pores of the filtration layer are dimensioned so that, in use and under load of a vehicle acting on the trackbed, the filtration layer
[1.6.1] permits passage of liquid water upwardly therethrough but
[1.6.2] restricts the passage of solids materials, so as to restrict pumping erosion of material located beneath the liner."
The person skilled in the art
Common general knowledge
"(a) The recognised problem of pumping erosion including that it is caused by the passage of a train over subgrade which is wet and which as a result forms a slurry.
...
(e) The fact that geosynthetics can be permeable geotextiles or impermeable geomembranes.
...
(h) Knowledge of the concepts of water entry pressure (WEP), pore size and permeability and how to vary them in geotextiles."
Construction of claim 1
"Considering the Patent through the eyes of the skilled addressee, and applying a purposive construction, in my judgment 'normally impermeable to liquid water, that is in the absence of the load of a vehicle' means what it says in 'normal' conditions, the filtration layer will not allow water to pass through it. At [0011], the Patent sets out the reason for this: so that rainwater, and water which has passed up through the filtration layer, will run off to the sides rather than passing (back) down through the filtration layer into the subgrade. The skilled addressee will appreciate that the product is to be used on a railway track. Those 'normal' conditions are therefore when in use as a geotextile under ballast and above subgrade as part of a railway track. The 'normal' conditions include the weight of the ballast, sleepers and rails (but not a train). They also include the presence of rainwater (including any water that has been permitted to pass upwardly through the filtration layer), but not a flood the experts both accepted that under normal conditions, water would not pool on top of the geotextile in substantial quantities because of the way in which railways are constructed. ... The Patent does not refer to stands of water, but the experts agreed that a stand of water of greater than 50mm would not be normal, because stands of water would only arise in unusual (ie, not 'normal') flood conditions. I do not consider that the skilled addressee would assess permeability from above in light of the pressure applied by the track and ballast. As the Patent sets out at [0056], the load of the track and ballast (but not a train) would be approximately 2.9kN/m2. This is the pressure applied on the top of the geotextile by the weight of the ballast, sleepers and track. It is not the pressure applied from above by water, which the experts agreed will pass between the graded, crushed rock aggregate, and will run off to the sides . Further, the skilled addressee, being aware of the rugged circumstances of the use as a trackbed line, would not care if small amounts of water passed through: the requirement for impermeability is not absolute. I therefore reject the Defendant's interpretation and accept what both experts agreed: in normal conditions (less than 50mm head of water), water will not pass through the geotextile from above. ..."
" the only time that water will be expelled from the subgrade is during the transit of a train, because it is the pressure of the train that actually pressurise[s] the pore water in the underlying clay in the subgrade and causes that to try to jet upwards, okay? So, the only time water will be ejected from the subgrade is during the passage of a train, which applies the pressure. So what would happen is the water that is lying in the clay, in the pores, prior to the transit, is sitting there quite happily with no pressure on it, all of a sudden a whole series of wheels comes over, putting huge pressure via the rails on to the subgrade, the immediate reaction of water is to increase in pressure and it wants to escape, and the quickest escape route is to go vertically upwards from the clay near the surface. So we get these squirts of water coming up over a period of between 5 and 10 seconds as the train passes. Once the train has passed, the pressure is gone "
Infringement
"144. both parties accepted that water will not pass through Hydrotex at a pressure corresponding to a 50mm head of water, but will pass through Hydrotex at a pressure corresponding to a 280mm head of water.
145. I do not need to resolve at exactly what head of water Hydrotex will be permeable, because the Patent claims a filtration layer which is 'normally' impermeable to water."
Hoare
i) type (a): "substantially water impermeable but provided with perforations or slits therethrough [(16)] at locations which open into the gaps between the load-spreading elements" (illustrated in Figure 2);
ii) type (b): "water vapour permeable but substantially impermeable to liquid water" (not illustrated in Hoare); or
iii) type (c): "substantially impermeable to liquid water and water vapour" (illustrated in Figure 3).
"In the case where the lower flexible sheet material is a type (b) material (i.e., water vapour permeable but substantially impermeable to liquid water), such material might be a composite sheet formed of a pair of outer water permeable textile layers with an intervening water vapour permeable barrier layer e.g. a barrier layer formed of an unsintered sheet of polytetrafluoroethylene which is expanded so as to produce a fine microstructure characterised by nodes interconnected by fibrils (see for example GB 1355373)."
Gore
Novelty
"It may be easy, given a knowledge of a later invention, to select from the general teachings of a prior art document certain conditions, and apply them to an example in that document, so as to produce an end result having all the features of the later claim. However, success in so doing does not prove that the result was inevitable. All that it demonstrates is that, given knowledge of the later invention, the earlier teaching is capable of being adapted to give the same result. Such an adaptation cannot be used to attack the novelty of a later patent."
"As I have indicated by reference to the quotation from UNION CARBIDE, it is this requirement that performance of an invention disclosed in the prior art must necessarily infringe the patent which distinguishes novelty from obviousness. If performance of an invention disclosed by the prior art would not infringe the patent but the prior art would make it obvious to a skilled person how he might make adaptations which resulted in an infringing invention, then the patent may be invalid for lack of an inventive step but not for lack of novelty."
"88. In my judgment, the Defendant's lack of novelty case fails for the following reasons:
(a) as the Claimant pointed out, the invention described in Hoare, even including the reference to Gore, does not read onto the structure described in the Patent: Hoare does not describe the use of a filter layer, nor does it reference a layer which is normally impermeable to water but allows the upwards passage of water under the load of a train. Hoare does not address these concepts at all;
(b) Hoare directs the skilled addressee to a choice of three lower layers of which the Defendant relies on type (b). This is a 3-layer sandwich construction, but Hoare directs that the middle layer must be substantially impermeable to liquid water and Professor Ingold gave no clear answer as to why the skilled addressee would ignore this requirement, even taking into account example 10 from Gore. Even so, if the skilled addressee considering Hoare wanted a water permeable layer, Hoare would direct her/him to a type (a) material with large perforations or slits in it, on which the Defendant expressly did not rely.
89. In my judgment, Hoare (incorporating Gore) does not allow the skilled person, using the CGK, to perform the invention. It does not provide clear instructions to make something that would infringe the Patent. Nor does it disclose directions which would inevitably result in the invention being performed. Rather, as Professor Ingold conceded, Hoare would not be seen as having a practical application for a commercial product. Hoare has not planted its flag at the precise destination of the Patent. Indeed, in my judgment, Hoare instructs something else."
Conclusion
Sir Nicholas Patten:
Lewison LJ: